PR/110357 | Senior Engineer- ME Casting

Role Purpose

The role is responsible for supporting casting shop operations by driving process development, ensuring production stability, and implementing continuous improvement initiatives. The position plays a key role in automation, machine installation, process optimization, and project execution within die-casting operations. It also involves risk assessment, layout planning, and adherence to quality, safety, and environmental standards.

Key Responsibilities

• Develop, implement, and optimize casting processes, including HPDC (High Pressure Die Casting) and LPDC (Low Pressure Die Casting).

• Lead new product development (NPD) activities, including process validation and trial execution.

• Execute and manage automation projects such as spray robots, part extraction systems, conveyors, and auxiliary equipment.

• Perform robot programming (teaching), cycle time optimization, troubleshooting, and ensure synchronization with casting machines.

• Prepare and maintain process documentation including SOPs, process sheets, control plans, commissioning reports, and other technical records.

• Conduct process risk assessments (PFMEA) and implement mitigation actions.

• Ensure compliance with safety, environmental, and quality standards across casting operations.

• Support production teams in achieving targets through process improvements and root cause analysis.

• Drive continuous improvement initiatives for productivity, quality, and cost optimization.

• Coordinate with cross-functional teams for project planning, execution, and layout design.

Required Knowledge & Skills

• Strong understanding of HPDC & LPDC casting processes

• Expertise in process development, validation, and optimization

• Hands-on experience with industrial automation and robotics

• Knowledge of PLC/HMI systems and troubleshooting

• Proficiency in robot teaching and system integration

• Experience in process risk assessment (PFMEA)

• Skills in plant layout planning and project execution

• Working knowledge of CAD/AutoCAD

• Proficient in MS Office tools (Excel, PowerPoint, Outlook, Teams)

• Strong analytical, problem-solving, and communication skills